Aquarium Canister Filter Project        
Keep in mind this is one continuous page for the purpose of printing it out to follow the steps
 

Project date: 11/09/2004
Project: Building a Canister Filter
Project Time Duration:
approx. 12 hours
Personal Satisfaction:
Sweet!
 

Wanting a better environment for your fish?  What serious fish hobbyist doesn't, right?  I've always thought one of those cool canister filters would be wicked awesome!  But talk about expensive.  So, one day I start looking at what makes those type of filters so expensive.  Turns out they are expensive because they work really well.  And the makers charge for that level of quality product.  But the design of a canister filter is simplistic! 

So I've decided to build one, throw another project on the barbie mate!  And of course it can not be small.  Oh no, uh uh, no way.  This filter will have to be able to filter out toxic waste should I decide to drop some into my fish tank.  And not kill a single fish.

Ok, so maybe not that good.  But the final design will filter out the water passing through the canister at a rate of 300 gallons per hour and filtering down to the micron level.  We're talking a unit that would cost somewhere in the 550 dollar range on up.  And I'm figuring it will cost me around 50 to 70 bucks depending on the cost of supplies.   

I guess another reason I'm doing this is to see if  I can do it.  I know I can, the workings are so simple its funny.  But I have to do it, I don't know why.  I have already improved on it a couple of times.  By the time its finished (I started the web page while building it) it should be one serious piece of work...or complete shit.  We shall see!

Ok, so it's looking to be in the favor of a serious piece of work.  Which is cool, I hate when a project turns to shit.  Not so much that the project went south on me, but the time I wasted on it.  And speaking of wasting time, I did up a diagram on the workings of the canister filter, see it below.
 


 

HOW IT WORKS

So you see the diagram above, if you're interested on how how a canister filter works keep reading.  If not, then go to the next step to begin building your own. 

Ok, a canister filter works like this, you push water through a pressure tight system, in my case, a PVC tube.  The water is forced through different types of filtration media one at a time to remove as many particles from the passing water as possible.  Looking at the diagram above, you see the different levels of filtration media the water will pass through.  Water will be pushed past the water baffle onto the first filtration media. 
The water baffle does nothing more than dissipate the water stream to keep the larger waste from collecting all at one point , thus clogging the filter. 
The course fiber media filters out large particles like uneaten food and fish poop. 
The next level of filtration is biological. this is accomplished by having the water pass through porous ceramic material that after a good bacteria is established on, will eat certain poisonous compounds, nitrates and ammonia. This level of filtration is important as both  nitrates and ammonia at high levels in your fish tank will kill your fish. 
Following the biological filtration is mechanical and is done by passing the water past a concentration of carbon.   Carbon is not only porous to trap waste particles but also has an attraction property that causes waste particles to cling to the carbon. 
The final filtration level, the water polisher removes particles that are larger than a micron in size.  The end result...hopefully...being crystal clear water coming from the filter and back into the fish tank.      

Here's the finished picture of the canister filter, I was sanding the threads on the intakes and got an idea to paint it up and make it look a little "cooler", and thought it would be cool to use the bio hazard symbol in there somewhere.  Below is the end result.  I like it.

 



ITEMS NEEDED FOR THIS PROJECT


Items you'll need for this project can vary.  If you find something better than listed below, by all means, use it.

You need a canister of some sort.  I used a 3" diameter length of PVC pipe. 
Because I used the PVC pipe I needed ends that would hold under pressure and got screw on end caps.
You need an inlet and outlet that won't fail under pressure.  I used PVC fittings with 1/2 inch male threads.
You need hosing, about 10 feet of it.  I got 5/8 inch clear hosing.
PVC cement.
PVC knock out end caps.
Water pump, You'll see that when looking for a water pump there are many to choose from, don't
worry too much about the amount of water it passes.  I say go small and if later you feel its not enough, upscale it.
Carbon, I chose large 64 oz. containers because I know I will use all of it.  And its cheaper to buy it in bulk.
Ceramic, This media is good in the fact that you only need to buy it once. 
You can wash it and start it over like knew if you so choose.
Water Polishing Filter,  I chose mine for its diameter, there are others out there and
keep in mind your application's dimensions.
Course Fiber,  I chose 3 inch diameter for a perfect fit in my PVC tube.
Filter bags, you'll be cutting these up if you choose the PVC pipe application.  They just didn't
fit my PVC pipe correctly without modifying it some what.
Scissors
Sewing thread
Something to cut with, saw, Dremel, jig saw
Aquarium sealant
A drill
 

 
Below we have pictures of the pieces I used.  Keep in mind you can make your canister in any form you like.  Should you come up with one share with me.  I'm sure there are different ways of going about this that might be cheaper or just better than this way.  It's my first pass at it and could probably be done better.
 
   

 

So basically this is a PVC tube with end caps that can be unscrewed to service the filter media within it.
I sanded down the 1/2 inch male PVC adapters threads for the 5/8 inch tubing to fit over nice and tight.
I then traced an outline of the adapter on the end cap to drill out the hole I would need to shove the adpater
into.  You can see the tracing in the middle picture below.
 

 

Below you'll see the knock out caps I bought and modified to become the water baffle and media separators.
I sawed off the lips of any of the caps that were to be placed inside the canister.  I used my high tech steak knife
You can use what you deem useful to do your cutting with.  I then drilled a bunch of holes in the caps to serve
and water passages.  I placed several of them together and on one cap did not cut off the entire lip so it would
seat down into the tube and not slide in.  I used some electric wiring covered in aquarium sealer to protect it and
then made a handle to pull the water baffle out when its time for servicing.  The picture all the way to the right
is one of the inserts next to a filter mesh bag that will be cut up and sewed around the insert to not allow lose
carbon particles to move around.
 

 

Next I worked on the water polisher.  I found a filter that is for one of those expensive canister filters, that has a diameter of 3 inches, perfect for my canister.  Notice the notches in the blue sealant.  I cut those out to allow water to pass around the blue lip.  The water coming from the filter media prior to the water polisher will actually go into the polisher and get pushed outward through the water polishing filter media.  To do this I needed to plug up one end of the water polisher.  I cut out some Plexiglas pieces and made a cap that would fit into one end of the water polisher and have I lip to keep it from falling into the hole.  I then used a generous amount of sealant to "glue" it to the filter itself.  I drilled a hole and ran some tubing through it for a nifty handle to pull it out when servicing it later.  I have since then made some modifications to it and added a coat hanger wire to the handle to make it actually work.  Turns out the tubing stretched too much to be effective.
 

 

Ok, at this point got got all arties fartise and decided to paint the PVC.  Below are the pictures.

 

My my...is it time for the filtration media already?  I put the water polisher in first and worked my way up to the water baffle.  First thing you need to do is clean your new media.  Reason is because of the dust that it comes in.  Best to get that out now before trying to pass water through it.  Below you see the biological and mechanical media being cleaned.  You simply pour the media into a container and run water over it.  You'll see the dust turn the water color and after you have rinsed the media a few times you are set.
 
 

Here you see the media being inserted one section at a time.  The water polisher went in first.  Then one of the media separators was placed inside and the carbon poured into the tube.  I went with about 5 inches of carbon, you decide how much you want to put in.  I placed the other media separator in and then poured in the biological media.  Next I used the course fiber and pushed it down on top of the biological media.  I then placed the water baffle on and wala! All that is left to do is screw on the end caps and attach the 5/8 hose and pump.   
 

     

NOTE: I used a lesser GPH pump as I realized the passing of water through the canister filter does not need a high rate of speed.  It just has to pass the water through continuously.  The water is livable to the fish already, what we are trying to accomplish here is to increase the purity of the water to be clearer and more livable to the fish.

 

   
  Got a cool idea or maybe a question
Drop me an email!